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1
READ AND SAVE THESE INSTRUCTIONS
TRUE TOUCHSCREEN CONTROLLED ELECTRODE STEAM HUMIDIFIER
DESIGN SERIES “H”
INSTALLATION, OPERATION
AND MAINTENANCE MANUAL
Ground Lug
On-Off-Drain
Switch
Drain Pipe
Circuit
Breaker
Drain Valve
Circuit
Board
(Behind Door)
Voltage
Transformer
“C” Cylinder
Contactor
True
Touchscreen
Door Lock
Fill Valve
Photo A
(Model HBGH Shown)
FORM 16834-F
ISSUED: 03-15
Distributor
Block
CARNES COMPANY 448 S. Main St., P. O. Box 930040, Verona, WI 53593-0040 Phone: (608)845-6411 Fax: (608)845-6504 www.carnes.com
High Water
Sensor
Fill Cup
Door
Interlock
Switch
Current
Transformers
Blue
Fill LED
Red
Drain LED
Orange High
Water LED
CARNES “H” SERIES HUMIDIFIER
Water Inlet
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Inhaltsverzeichnis

Seite 1 - AND MAINTENANCE MANUAL

1READ AND SAVE THESE INSTRUCTIONSTRUE TOUCHSCREEN CONTROLLED ELECTRODE STEAM HUMIDIFIERDESIGN SERIES “H”INSTALLATION, OPERATIONAND MAINTENANCE MANUALG

Seite 2 - TABLE OF CONTENTS

10ELECTRICAL DATA AND UNIT DETAIL SHEET - Table 4 ModelMax Lb/Hr Voltage Phase kWLine AmpDisc. SizeOptional CircuitBreaker*Steam CylinderCyl Wire Curr

Seite 3 - INTRODUCTION

11ELECTRICAL DATA AND UNIT DETAIL SHEET - Table 4 (continued)ModelMax Lb/Hr Voltage Phase kWLine AmpDisc. SizeOptional CircuitBreaker*Steam CylinderC

Seite 4

12HUMIDIFIER COMPONENT LISTING - Figure J1. On / Off / Drain Switch2. Circuit Board3. Door Interlock Switch4. Voltage Transformer5. Current Transfor

Seite 5 - INSTALLATION

13CONTROLSCONTROL OPTIONS - Figure KCONTROL HUMIDISTATIf an on-off humidistat is used, the humidifier will gener-ate steam at the max output rate and

Seite 6 - FOR LENGTHS UP TO

14CONDENSATION PROTECTIONA third device may be desirable to provide condensation protection in the duct system. A high limit humidistat may be install

Seite 7 - Air Flow

15OPERATIONWhen the circuit board verifies all four basic controls have been satisfied (control humidistat, high limit humidistat, air flow, door inte

Seite 8 - Figure I

16DISPLAYS AND INTERNAL CONTROLSFRONT PANEL DISPLAYS & CONTROLSThe display on the front panel of the humidifier cabinet con-tains the “On-Off-Drai

Seite 9

17The home page is the main screen through which most other pages can be accessed. The large blue square to the left shows the steam output. The orang

Seite 10 - Table 4

18The Control humidistat, which provides the Control Demand, is normally the humidistat in the room being humidified. It is either installed in the ro

Seite 11 - Table 4 (continued)

19“SETTINGS”The Settings menu is the page where all operational values can be set. It is password protected by default, with a default password of ‘12

Seite 12 - Figure J

2TABLE OF CONTENTS Introduction - Cautions ...3 M

Seite 13 - CONTROLS

20Setpoint Timeout –This page is where the Setpoint Timeout value is set. The maximum amount of time allowed for the unit to reach setpoint during a f

Seite 14

21There are a few operational options that do not need separate pages, and therefore are only enabled/disabled via checkboxes on the main Settings Pag

Seite 15 - OPERATION

22START UP & OPERATIONINITIAL START UP While the external disconnect is in the off position, be sure that the terminal connectors on the top of th

Seite 16

23FAN DISTRIBUTION UNITSFan distribution units are available for use in areas which do not have duct systems or where duct air temperatures are too lo

Seite 17 - “SERVICE REQUIRED” PAGE

24A Remote Fan Distribution Unit comes with two separate male plugs to connect 12-conductor wire from the humidifier to the fan distribution unit at a

Seite 18 - “SETPOINTS” PAGE

25STEAM DISTRIBUTOR PIPESDistributor Pipes for Models: HBG, HCG, HBH, HCH Minimum** Maximum** PIPE N N T HXPBC048S 43 (1092mm) 46 (1168mm) 1-5/8

Seite 19 - “SETTINGS”

26CARNES STEAM MANIFOLDS reduce the non-wetting distance when required because of space constraints in duct system.SHORT ABSORPTION MANIFOLDCarnes Ste

Seite 20

27CARNES STEAM MANIFOLDS with strong galvanized flanged frames are factory assembled to reduce installation costs.LOCATION OF MANIFOLDThe manifold is

Seite 21

28TROUBLE SHOOTING - SYMPTOM, CAUSE AND ACTION - Table 6SYMPTOM CAUSE ACTIONArcing *Naturally very high conductivity water. *Water may be too high

Seite 22 - START UP & OPERATION

29TROUBLE SHOOTING - SYMPTOM, CAUSE AND ACTION (Continued)SYMPTOM CAUSE ACTIONNo LCD display *The LCD has been dimmed. *Touch LCD screen. *Voltage

Seite 23

3INTRODUCTIONCAUTIONSCAUTION! DO NOT INSTALL, USE OR OPERATE THIS EQUIPMENT UNTIL THISMANUAL HAS BEEN READ AND UNDERSTOOD. READ AND SAVE THESE INSTRUC

Seite 24

30SYMPTOM: LCD NOT ON 1. Verify that voltage being supplied to the humidifier is the same as that listed on the rating label on the front left hand

Seite 25

31SYMPTOM: DRAINS CONTINUOUSLY 1. The most common cause is to have a piece of mineral in the drain solenoid valve that prevents the valve from clos

Seite 26 - MANIFOLD

32SYMPTOM: ARCING IN THE STEAM CYLINDERAn occasional arc is not a problem. When a cylinder is restarted after a long period of off time arcing may oc

Seite 27 - LOCATION OF MANIFOLD

33HUMIDIFIER OPERATIONAL SPECIFICATIONS:line to prevent backflow. It is recommended that a drain air gap fitting be installed by a non-Carnes contract

Seite 28 - SYMPTOM CAUSE ACTION

34PREVENTATIVE MAINTENANCE:RECOMMENDED MONTHLY PREVENTATIVE MAINTENANCE FOR HUMIDIFIERSServicing contractor or maintenance agent - be prepared to:1.

Seite 29

35Steam Cylinder Model:____________________Quantity Required:_______________________Name: ________________________________Company:____________________

Seite 30 - TROUBLE SHOOTING

36TERMS, CONDITIONS AND WARRANTY 1. ACCEPTANCE, GOVERNING PROVISIONS AND CANCELLATION. This writing constitutes the complete and exclusive s

Seite 31 - Position

4HCHHHBGHHCAHHCDHHRAB

Seite 32

5INSTALLATIONUNPACKING AND INSPECTION 1. Cabinet keys are attached, by ty-rap, to side of humidifier. 2. Open the cabinet and check for concealed

Seite 33

6STEAM DISTRIBUTOR PIPE LOCATIONEach steam cylinder requires a separate distributor pipe, steam hose and condensate return line. A cylinder may supply

Seite 34 - PREVENTATIVE MAINTENANCE:

7STEAM DISTRIBUTOR PIPE LOCATION (Continued)Steam distributor pipes must be located on a plumb surface so condensate that forms will run back into the

Seite 35 - SERIAL NO. CODE

8INSTALL STEAM DISTRIBUTOR PIPEEACH CYLINDER REQUIRES SEPARATE STEAM HOSE, CONDENSATE RETURN LINE, AND STEAM DISTRIBUTOR PIPE. 1. Steam distributor

Seite 36

9ELECTRICAL DATA SHEET DEFINITIONS 1. Optional Circuit Breaker column designates the presence, quantity and amp rating of optional circuit breakers (e

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